Made in the USA. Cut & Sew. Dye Sublimated.
High quality fully custom performance apparel manufactured the right way!
We don't dye sub on pre-made shirts.
We manufacture the shirt.
When we manufacture our Cut and Sew performance apparel, we do not dye sublimate print on pre-made imported shirts. What makes us different from others is the way that we manufacture our shirts.
Phoenix brings the fabric in, cuts it to size and dye sublimate prints the individual pieces of the shirt before the garment is sewn together. This enables us to deliver the highest quality, most vibrant printed colors Made in the USA garments on the market.
Four crafts. One Source.
Manufacture or Source the Fabric
Polyester performance fabric arrives at our factory, ready to be cut to spec.
Cut the pieces
Each shirt is cut into individual pieces (front, back, sleeves, neck) before any printing happens.
Dye sublimate each piece
Solid dye particles are printed onto special transfer paper, then converted to gas under heat and pressure. The dye penetrates the fibers, infusing the image into the fabric. It will not crack, peel, or fade when washed.
Sew the garment
The vibrant colored printed pieces are sewn into the finished garment: a high quality performance shirt with edge-to-edge printing and unmatched durability.
The chemistry of stunning color.
We use the latest digital apparel dye sublimation printing equipment, which yields high-definition (HD) printing quality and a wider range of stunning colors.
Fiber compatibility
Sublimation only bonds with polymers and polyester, so 100% polyester is the best fiber choice. It will not work for fabrics like cotton, bamboo, or wool. Poly / cotton blends will work, but the result will be faded or have a "retro" look.
Every fit. Every neckline.
Adult Unisex
Standard fit
Women's Cut
Tailored silhouette
Youth Sizes
Full youth range
Performance Hoodie
Lightweight · Stylish · Sun Protection
Crew Neck
Classic
V-Neck
Adult & Women's
Swoop Neck
Women's
Custom Cut
Made to spec
If you don't see something you're looking for, ask us. We can develop, design, and manufacture just about anything. We specialize in turning ideas into reality.